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While the factory cast-iron four-barrel Q-Jet intake manifolds have performed admirably on literally thousands of GM applications—and if you are picking your engine from a used lot to use in a swap, it will likely be so equipped—every last one of them should be torn off the car and thrown in the dumpster.

539HP 383 On Pump Gas

Time and time again, our advice to those interested in learning about stout-running engines is that it’s the total combination that makes it all happen—considering, of course, that components are prepped, cleaned and assembled as if in a “clean room.” 

High Performance Rebuild

The small-block Chevy has enjoyed a long, happy life. Sure, the current LS1/LS6 version is quite far removed from the original, but thousands upon thousands of little mouse motors continue to provide the sole means of motivation to everything from stationary irrigation pumps to Le Mans-winning C5R Corvettes. Naturally, this list also includes all manner of boulevard bruisers, street stompers and resto rockets. Heck, we’ve even seen little Chevys under the hood of “Brand X” machinery. The continued popularity of the small-block Chevy is not surprising. Take a look at the combination of power potential and parts availability and multiply that by the cost quotient, and you have the makings of a real success story. Add to this equation the millions of project motors just sitting around  junkyards throughout the world, and it is easy to see why enthusiasts continue to embrace the mighty mouse motor as the performance powerplant of choice.   

Pump It Up

Small-block water pumps are common replacement parts and are available at prices that are nearly impossible to beat. However, while getting a brand-new water pump for cheap is great, sometimes you need to keep the one you have. If it’s date-coded, or maybe you’ve installed a chrome steel or an aluminum water pump. You aren’t going to get those at the parts counter. In cases like these, rebuilding a water pump is preferred to buying a new one. 

Shade-Tree 1.6.

Okay, we weren’t quite that naive about what we read regarding upgrading to 1.6 rockers on our small-block Chevy for the first time, but it was close. 

The engine in question was a decent runner with 30,000 miles on the mild-performance rebuild. The rebuilt engine was purchased used, and among its selling points were 0.030-over 9.5:1 pistons, moly rings, 1.5 roller rockers, a Performer RPM intake and a brand-new Holley 750cfm carburetor. The cam wasn’t a perfect match to the torque converter used in the previous installation nor was the final-drive gear ratio. As a result, the owner planned on stepping down on the cam chart to a Comp 286H-10 cam, which came with the engine in its original box. Also included were a brand-new factory Z28 oil pan and a factory timing chain cover to replace the cheap chrome pieces. For $300, the engine package was a deal, and one we couldn’t pass up. We sold the aforementioned chrome pieces and matching valve covers for $50, getting us the engine at the bargain price of $250, and we still had the new cam and lifters on our shelf.

CARB OR EFI?

What makes more power: carburetors or computers? While the ultimate answer is that a sophisticated electronic fuel-injection system will virtually always outpower a carburetor, the real question may be whether the power gains are worth the extra expense and complexity of installing an EFI system.

MONEY-SAVING, BIG-VALVE PERFORMANCE UPGRADE

You can’t throw a stone these days without hitting an aftermarket aluminum cylinder head. They perform as good or better than anything the factories put out, and then some. They are much lighter than iron heads, and they’re now extremely affordable. Thanks to competition in the aftermarket, it could easily be said that for the performance and price benefits of a new set of aluminum heads, why would anyone bother refurbishing a set of iron castings?

Instrumental Insurance

All of your hard work and efforts could go up in smoke before you have a chance to do anything about it. That is, unless you have a quality set of gauges to monitor initial and ongoing engine parameters. Gauges allow you to know exactly what is going on within your engine at a glance. Is the oil pressure too low? Is the engine running hot? Is the battery charging?

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