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SMOKIN’ SS – Part 2
Mark Davis and the Crew Build Custom Body Panels for the Smokin’ SS Monte Carlo
Author

Tommy Lee Byrd
Photography by Cynthia Davis & Tommy Lee Byrd
In Part 1, we introduced this Smokin’SS project and tracked the initial steps of its construction. As expected, work has progressed to the point where we saw a huge change in the overall appearance of the Monte Carlo, as the crew modified and fabricated the entire body on this outstanding street car.
No panel has been left unaltered, as the guys have kept a steady pace and have made considerable progress with each day of work. When Davis worked on racecars for NASCAR, notes were taken on aerodynamic advantages, and those notes from the wind tunnel came in handy when it was time to fabricate the body panels for this Monte Carlo.
Strict regulations kept builders from going all out with their Monte Carlo bodies, but this car will not be limited by a series of templates. Every aerodynamic advantage will be used, including a chopped top, a lowered front bumper and more-rounded fenders. It will cut through the air far better, and with plans for Bonneville and the Flying Mile competition, Davis wants this car to be stable at its top speed—which he hopes to be well over 200 mph. No fiberglass will be used on the car, but a urethane front bumper from Mike’s Montes will be used, and aluminum will be used for the decklid and rear bumper. Davis expects the Monte Carlo to weigh in the neighborhood of 3,000 pounds, so every step will be taken to lighten the car while retaining its integrity and strength.
This aspect of the build required Wilson and Keys to show their true dedication, as it was an extremely extensive lesson in sheetmetal work. Sheets of steel suddenly turned into quarter panels, door skins and front fenders, and much of the work involved the use of Davis’ own line of Metalcraft Tools. The crew spent only a few weeks on the entire body, yet created a one-off machine that will never fail to grab attention. During this time, they also worked on other aspects of the build.
We like the racy appearance, and it will undoubtedly help decrease drag and add downforce where it counts. Take a look at the extensive body modifications and fabrication on the Smokin’ SS project car, and don’t miss the next installment, which will include the design, construction and installation of a number of unique suspension components. In this installment, see how the folks at Metalcraft Tools SkillCenter built the aero-friendly body for the Smokin’ SS Monte Carlo.

ARTICLE SOURCES

Metalcraft Tools SkillCenter
17 Park Lane Spur
Crossville, TN 38571
931/707-7778

Mike’s Montes LLC
10278 Darke Shelby Rd.
Versailles, OH 45380
800/811-5851

Stock Car Steel and Aluminum, Inc.
801-A Performance Rd.
Mooresville, NC 28115
704/664-3044

Tri-Pro Automotive - CLOSED
105 Sylvania Pl.
South Plainfield, NJ 07080
866/754-9112