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Rugged Baby Buggy Bumpers

We Replace a Beat Up Bumper With Some New Steel and Revive a Winch

Serious off-roading is rough on equipment. Only the toughest gear will stand up to the hardcore bashing and thrashing of rockcrawling, mudding and desert running. Even the toughest equipment, however will not last forever under these conditions. Once a part or component has been hammered on enough times, it must be replaced. Fortunately, with the rapid evolution of off-road engineering, the replacement is often much stronger and will withstand more abuse. In the case of the 1985 Toyota 4-runner in our story, we are replacing it’s fourth front bumper. Yeah, this rig has seen some serious trails from Moab to the Rubicon over the past ten years.

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The AutoBuilder Staff

When we decided it was time to retire our old front bumper, we looked to All Pro Off-Road. All Pro specializes in rockcrawling Toyota equipment and know how to build stuff that will take the abuse. As far as bumpers go, All Pro offers both front and rear tube bumpers, featuring simple, yet effective designs. We chose their “Style #2” front bumper. This bumper is available in either a single main, front tube or in a double tube design. The All-Pro bumper fits high and close to the vehicle offering better approach angles and is constructed of 1 1/2-inch, .120-inch thick tubing. One benefit of the tube bumper is the open design, allowing easy access to a winch and cables. The winch is highly visible, providing a full view of the cable or line as it spools. The bumper will accept Warn winches, series 5000-9500, and is built to handle even the hardest side-pulls.

As we disassembled or old bumper and winch configuration, we realized that the bumper was not the only thing due for retirement. The winch cable on our Warn M8000 winch was looking kind of tattered as well. This is not something you want to fail on the trail. The cable was kinked and frayed and could present a dangerous situation if called upon. Once again we looked to All Pro Off-Road. Jon Bundrant, the Owner was last year’s professional rock-crawling champion and knows a thing or two about winching. All of the professional rockcrawlers are using the relatively new synthetic winch lines in competition and All-Pro Off-Road offers just that. The Master Pull Superline synthetic winch line was chosen as it is rated at 16,500 lbs. and is considerably lighter than a steel cable. Our 100-foot, 5/16-inch line with included hook weighs in at only 6-pounds and the line will even float on water. Made from Dynex synthetic fiber this line will not kink or fray, providing many more pulls than the conventional steel cable. Synthetic winch lines will not work with the current roller fairlead that our Toyota sports, so we chose to use the custom Hawse-style fairlead, available from All-Pro as well. This billet aluminum fairlead is designed especially for synthetic winch lines, featuring a smooth, machined surface for the line to pass through without damage.

With our new front bumper in hand we headed to Cross Enterprises to have owner, Mike Cross work his magic with the install. Cross’s claim to fame is his early Bronco equipment, specifically bumpers. While the All-Pro front bumper is a simple installation, we decided to let Mike Cross get creative and make additions and alterations as he desired. First off, Cross modified the lower mounting brackets to provide for removeability of the bumper. The bumper is designed to be welded to the front crossmember, but with a little work the bumper is now bolt-on. A little more creativity and the bumper had some unique character and added protection with an upper tube, over the winch. Once the fabrication was done and the fit was correct, the bumper was sent off to be powdercoated and upon return was ready for final installation. Bolting the bumper on was a breeze, and we were ready for the winch. Installing the winch was easy as well with the open tube design. With the winch on, the Master Pull line was spooled on and this rig was ready for more bashing and thrashing.

ARTICLE SOURCES

Picture of All Pro Off-Road

All Pro Off-Road

541 N. Palm Ave.
Hemet, CA 92543

909/658-7077

Picture of Master-Pull Recovery Equipment

Master-Pull Recovery Equipment

4181 W. Maplewood Ave.
Bellingham, WA 98226

877/797-0202

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