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ROLL WITH IT
The name Cusco is synonymous with high-end, well-made performance parts. Even though we don’t often see Cusco parts on U.S. soil, when someone has them, people seem to recognize the parts immediately. Cusco specializes in many specific aftermarket automotive parts, but this month we’re going to get a firsthand look at the ins and outs of installing a six-point Cusco cage into a Nissan 240SX.

Hardin Marine Dual-Stage Swirl-Away Sea Strainer
Hardin Marine has been very aggressive lately in new product development, even though this is a company with a long history in the marine business and already has many exclusive product designs. One of the company’s newest products builds on Hardin’s widespread acceptance. Its Swirl-Away Sea Strainer line is at the forefront of technology in the area of cooling system protection.

TAKING IT TO HEART
Sometimes building a street rod can be downright exasperating. The amount of money involved and the stress of chasing down parts and coordinating the efforts of multiple shops can lead to a fair bit of tension in any owner. How many times have you heard someone say something along the lines of: “That damn car’s going to give me a heart attack!”? Odds are you’ve heard it or even said it at least once or twice if you’ve been involved in rodding for any length of time.
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Smooth Trails Ahead: Installing Skyjacker’s Slip Yoke Eliminator Kit for Your Jeep Wrangler TJ
Getting Bad Vibes from Your Jeep? Skyjacker has the solution for this and more!
Author
Brenda Summers
Photography by Arnold Hemedinger
Upgrading your Jeep for better off-road adventures sounds awesome, but sometimes it can cause unexpected problems. For example, when you install a Skyjacker Rock Ready-Double Flex Suspension Kit, you might notice your Jeep vibrating more than usual. That’s because the lift can mess with how the transfer case and rear axle line up. Luckily, Skyjacker has a solution called the Slip Yoke Eliminator (SYE) kit. It not only stops the vibrations but also makes your Jeep’s drive shaft stronger. In this guide, we’ll walk you through installing the NP 231 Short Shaft “Fixed Yoke” Kit. We’ll cover everything from the tools you need to important things to think about before you start. So, if you’re eager to boost your Jeep’s performance, keep reading to learn how Skyjacker can help.To improve your vehicle’s performance on trails and raise its clearance, we added a 6-inch Skyjacker Rock Ready-Double Flex Suspension Kit to the TJ’s suspension. However, this adjustment has a drawback: lifting the vehicle by just 2 inches causes the rear part of the transfer case to move up and away from the rear axle. This change increases the angle, causing a binding effect on the U-joints and creating vibrations throughout the vehicle’s driveline. This happens because the factory transfer case extends too far out and uses a drive shaft that’s too short. The vibration worsens as the suspension flexes away from the transfer case.
Solution
To fix this issue, replace the stock slip yoke with a slip yoke eliminator kit (SYE) that features a constant velocity (C/V) joint bolted to the back of the transfer case. Though dismantling the transfer case might seem daunting, don’t be discouraged from doing it yourself.
Benefits
Skyjacker’s Slip Yoke Eliminator (SYE) provides a 32-spline shaft instead of the stock 27 splines, boosting the torque capacity by 54%. This upgrade lengthens the output shaft and extends the drive shaft by 4.5 inches. These kits also feature an oil seal to prevent fluid leaks, and if the rear driveshaft fails, you can continue driving using front-wheel drive.
Kit Description
- NP 231 Short Shaft “Fixed Yoke” Kit
- Slip Yoke Eliminator Kit
- Project: 1998 TJ Jeep Wrangler
- Skill Level: Intermediate to Advanced
Kit Components
- Tailhousing, Diecast
- Main Output Shaft
- Rear Yoke Seal Washer
- Rear C/V Yoke
- Rear Yoke Nut
- Front Yoke Seal Washer
- Speed-O-Ring Gear
- Snap Ring, 207 Bearing
- 207 Open Ball Bearing (No Snap Ring)
- Snap Ring, 207 Bearing
- Mode Retainer Ring
- Tailhousing Seal
Special Note
Installing this kit involves nearly dismantling the entire transfer case. If your transfer case has endured significant wear and tear, consider rebuilding it at this time. Before disassembling the transfer case, secure your transmission with a jack. You’ll also need to purchase a C/V type driveshaft to complete the installation. Skyjacker offers a pre-measured C/V Drive Shaft ready to install, or you can follow their instructions to have one custom made. Plan for a day to complete the installation.
Things to consider before you start
- Before disassembling the transfer case, label small containers into groups for easier clarification later.
- This kit is shipped with a rear 1310 series C.V. type yoke. You will need a C.V. equipped driveshaft.
- Have enough OEM fluids for installation.
- Follow your States’ guidelines for proper disposal of fluids.
- If you should get into trouble, call Skyjackers Tech-Support line for assistance.
- Wear safety glasses.
- Make sure to read the manufacturers instructions before attempting the install.
Tools Needed
- Safety Glasses
- Jack Stand
- Basic Mechanics Wrenches/Sockets
- Cut-off Saw or Hacksaw
- Pick
- Hammer
- 3/8″ and 5/16″ Allen Wrenches
- RTV Sealant or OEM Sealant
- Flat Chisel
- Snap-ring Pliers (C-clip and E-clip Type)
- Torque Wrench
- Gear Lube (OEM Recommended Fluid)
- Measuring Device (Ruler)
- Impact Wrench (if available)
- Clean Workbench
- 9/16 Wrench
- Diagonal Cutters
- Brake Cleaner or Suitable Solvent
ARTICLE SOURCES
Alpine Auto Werkstatt
2535 Rhea Co. Hwy.
Dayton, TN 37321
423/775-5959
Skyjacker Suspensions
212 Stevenson Street
West Monroe, LA 71292
318/388-0816





