
THE AUTO BUILDER
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A NEW FLAME
Boughn started looking for a new truck, and when he saw a shiny red ʼ99 Chevy Sportside Extended Cab pickup at his local dealership, he knew it was the one. He purchased the truck and drove it home, but as with any true hot rodder, this was only the start of his adventure. On the way home he already had the finished truck pictured in his mind, and he worked toward that goal.

Zen and the Art of Building Headers
Dive into the world of header fabrication as we demystify the process and equip you with the knowledge and skills to create custom headers for your vehicle. Follow along step-by-step as we break down the intimidating task into manageable steps, offering valuable insights and practical advice along the way.

HOT & HAMMERED
When Bob Naudascher hauled home his self-described rust bucket, it was far from show quality. The typical oxidation process had taken its toll on the car with the floors and lower extremities of the body requiring replacement. After repairing the considerable rust and getting the body structurally sound with all panel gaps fitting perfectly, Naudascher had Jack Consonza and Carl Chuppa drop the top on the sedan two inches. In the process, the front vent windows were eliminated. While the sheetmetal was being moved, front fenders were molded, the headlights frenched and the hood was filled and shaved of all trim. The stock grille remains but has been relieved of all stainless steel in favor of a monochromatic approach.
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BIG ON STYLE
This ’66 Galaxie Convertible Defines Cool
Author
Will Smith
Story & Photography
A list of the previous and current vehicles in Doug Wayne’s garage sounds suspiciously like a Johnny Cash song; he’s owned the following automobiles: ’35, ’37, ’38, ’39, two ’40s, ’48 and ’63-1/2. His current stable is all Ford, and without a doubt its largest member is this ’66 Galaxie convertible. Wayne bought the car at the Goodguys Charlotte swap meet in 2004, and he says that at the time it was in fair condition. But, obviously, the car you see here is better than fair, meaning quite a bit happened between now and then.
Underneath its skin, the Galaxie remains fairly stock, but by 1966, Ford’s big car was actually a pretty good-driving machine, if not particularly sporty by today’s standards. Still, Wayne rebuilt the factory suspension, adding Monroe gas shocks to support the 9-inch rearend. That axle turns tall 3.00 gears to coax a little more mileage out of the non-overdrive transmission. The rear leaf springs and drum brakes remain to original specifications, but were rebuilt for better performance. But the wheels and tires are definitely not stock—a set of 18×8-inch American Racing Torq-Thrusts and 235/50ZR18 BFGoodrich tires help turn this big convertible from stock to hot rod.
The front end is similarly original, with rebuilt suspension components and drum brakes at this end of the car as well. Though the owner says he hasn’t lowered the big Ford, the 17×7-inch Americans and 245/45ZR17 BFGs really fill the wheel arches nicely and give the car a nice stance.
Wayne’s next order of business was restoring the body, and here, too, he left the car primarily as Ford intended. He performed his own bodywork, replacing the trunk pan and straightening a few dents in the body. And given how long this body is, getting it truly straight became even more important when the owner decided he wanted his Galaxie to be black. Once he was satisfied with his work, he took the car to Matt Truby in Mooresville, North Carolina, who painted it a basic DuPont black. Once Truby had done so, the quality of Wayne’s body prep really stood out—all 17-1/2 feet of it. Tri City Plating in Elizabethton, North Carolina, rechromed the Galaxie’s original bumpers, and black Mercedes convertible material replaces the original Ford fabric.
When it came time to build the engine, the owner followed the same basic theme he had used throughout the car so far: make the most of what’s already there. Though the original 390 still powers the Ford, it’s been bored 0.030-inch over to net 395 cid and fitted with 9:1 TRW pistons. The rest of the long block makes use of stock-style parts, though a Holley 4-bbl carb improves performance and reliability. Dress-up items take the form of chrome Ford Racing valve covers and a wrinkle-black oval air cleaner.
An absolute essential for a fun convertible is a great interior, and in that regard, this Ford doesn’t disappoint. While the seats and most of the interior panels are the stock items, Mickey’s Trim Shop in Denver, North Carolina, reupholstered the cavernous interior in red synthetic leather. And we mean bright red, too—the color stands out all the more against the black exterior. Billet door handles and window cranks provide a bit of shine and a modern touch, a contrast against the stock steering wheel and dash. The wheel, column and most portions of the dash not upholstered are painted to match the upholstery. Even the original radio is still present, complete with the rear-seat speaker that dips down in the middle of the rear bench.
Doug Wayne and friend Matt Truby finished the Galaxie in only four months, and since its completion in September 2005, he’s done little more than drive it. He says it’s an exceptionally good driver, and he regularly takes it to cruise-ins around Mooresville, North Wilkesboro and Concord, North Carolina. And although we saw the car in late October, we can’t imagine many Fords we’d rather have when it’s spring and nice weather returns. With a car like this, as the top goes down, the fun goes up.





